Corson Alloys

C7025 ― Corson Alloy for lead frames and connectors

C7025
High-Performance Copper Alloy for Lead Frames and Connectors

Overview

C7025 is a precipitation-hardened Corson alloy (Cu-Ni-Si alloy) that is widely used for connector terminals and lead frames around the world. We offer C7025 as one of our multi-source options to our customers.

Table 1. C7025 chemical composition (%)

  Cu Ni Si Mg
Standard composition Remainder 3.0 0.65 0.15

Table 2. Physical properties of C7025

Electrical conductivity 45
SH:48
TM04S:50
%IACS (@20℃)
Specific resistivity 38
SH:36
TM04S:34
nΩ·m (@20℃)
Thermal conductivity 180
SH:192
TM04S:200
W/mK
Thermal expansion coefficient 17.6 ×10-6/K (20 to 300℃)
Modulus of elasticity 131
SH:120
GPa
Specific gravity 8.82

Table 3. Mechanical properties of C7025 alloy for connectors
(upper: typical values, lower: specification range)

Temper Tensile strength
(MPa)
Yield strength
(MPa)
Elongation
(%)
Vickers hardness
(Hv)
TM02 725
(650-740)
644
(≧585)
13.0
(≧10.0)
215
(190-240)
TM03 744
(680-760)
710
(≧655)
9.0
(≧5.0)
235
(200-250)
TM04 814
(750-840)
800
(≧740)
3.0
(≧1.0)
248
(225-275)
TM04S 820
(730-850)
800
(≧720)
4.0
(≧1.0)
246
(215-265)

Table 4. Mechanical properties of C7025 alloy for lead frames
(upper: typical values, lower: specification range)

Temper Tensile strength
(MPa)
Yield strength
(MPa)
Elongation
(%)
Vickers hardness
(Hv)
TR02 650
(607-726)
575 10.0
(≧6.0)
204
(180-220)
SH 860
(800-950)
820 3.0
(≧1.0)
255
(235-275)

Table 5. C7025 alloy for connectors bend formability (※90°W bend test, test piece shape:10 mm wide × 30 mm long)

Temper Thickness
(mm)
MBR/t
Good way Bad way
TM02 ≦0.20 1.0 0
TM03 ≦0.20 1.0 0.5
TM04 ≦0.20 2.0 7.0
TM04S ≦0.08 0 0
  • MBR/t:Minimum Bend Radius without cracking / thickness
  • Note that all numerical values shown are typical values.
    Please inquire about bend formability of different thicknesses.
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